Vacuum Conditioning - Baked Goods

Vacuum conditioning is a revolutionary process of conditioning baked goods with many inherent advantages such as

Reduce cooling time after baking from hours to minutes

Increase product volume by up to 20% due to expansion during vacuum cycle

Rapid cooling reduces probability of bacteria growth and increases shelf life

Space saving

Save up to 70% floor space

Save up to 30% baking energy

Consistent productivity and quality year-round that allows streamlining of supply and demand

Versatility

Vacuum conditioning technology is highly versatile and considerably enhances the productivity and quality of almost all baked products. Further, vacuum conditioning offers unique advantages based on the ingredients and the baking process.

French Bread

Can be quickly cooled with cycle times as low as 1.5 minutes while improving crispiness of the crust, freshness of the crumb, overall volume, and shelf life.

French Bread

Cakes & Muffins

Can be cooled reasonably quickly with improved product texture, bite, and shelf life.


Muffin

Toast or Rusk

Vacuum conditioning increases the product volume and reduces the baking & toasting time by up to 30% while maintaining productivity & quality year-round.

Equipment Range

Innomation offers a wide range of vacuum conditioning systems that are custom built to meet the unique needs of our clients and their products. Generally, our equipment can be divided into offline and online vacuum conditioning systems.

Proofed dough in a trolley

Rotary rack oven

Freshly baked goods in a trolley

Vacuum chamber – Trolley model

Conditioned goods – Ready for further process

Proofed dough in a trolley

Rotary rack oven

Freshly baked goods in a trolley

Vacuum chamber-Trolley model

Conditioned goods-Ready for further process

Tunnel Oven

Freshly baked goods are conveyed to vacuum chambers

Fully automated vacuum chambers

Perfectly conditioned goods conveyed downstream

Tunnel Oven

Freshly baked goods are conveyed to vacuum chamber

Fully automated vacuum chambers

Perfectly conditioned goods conveyed downstream

OFFLINE - VACUUM CONDITIONING

Max Capacity : 20 Tons / Day

Suitable for
Artisan Bakeries
Commercial Establishments
Pilot facilities at industrial bakeries

SALIENT FEATURES

Flexible
Multiple recipes can be configured for various products.

Safe
Food-grade direct contact materials.
In-built emergency systems for man, machine & product safety.

Compact
Low maintenance and occupies less space.
Energy Efficient
Optional waste heat recovery for enhanced payback.
Easy To Use
User friendly human-machine interface. Easy to handle, simple to operate.
Easy To Maintain
State-of-the-art mechatronics used for seamless operations of the machine. Remote troubleshooting assist system.

ONLINE - VACUUM CONDITIONING

Max Capacity : 100 Tons / Day

Custom built to suit the world’s largest industrial bakeries

Vacuum cooling of baked products

SALIENT FEATURES

Safety

In-Built multiple redundancy electro-mechanical safety features.

Construction

Modular construction of chambers which can be stacked vertically to achieve higher throughputs.
Much lighter in weight compared to conventional Monoblock system

Hygiene & Quality

Zero manual handling in turn results in better hygiene, product quality & consistency.

Machine Vision System

Integrated machine vision systems and non contact temperature measurements continuously monitoring and adjusting system parameters for optimal quality.

Easy To Maintain

State-of-the-art mechatronics used for seamless operations of machine.
Built-in troubleshooting assistance system

Integration

Seamlessly integrates upstream (Baking oven) & downstream (Slicing/Toasting/Packing) processes.

Safety

In-Built multiple redundancy electro-mechanical safety features.

Construction

Modular construction of chambers which can be stacked vertically to achieve higher throughputs.
Much lighter in weight compared to conventional Monoblock system

Hygiene & Quality

Zero manual handling in turn results in better hygiene, product quality & consistency.

Machine Vision System

Integrated machine vision systems and non contact temperature measurements continuously monitoring and adjusting system parameters for optimal quality.

Easy To Maintain

State-of-the-art mechatronics used for seamless operations of machine.
Built-in troubleshooting assistance system

Integration

Seamlessly integrates upstream (Baking oven) & downstream (Slicing/Toasting/Packing) processes.

For more information, contact us